100L Hydraulic Lifting Vacuum Emulsifier | Full Introduction with PLC Control System
The 100L hydraulic lifting vacuum emulsifier is an intelligent medium-batch production equipment specially developed for high-end creams, lotions, pharmaceutical ointments and fine daily chemical products. It integrates vacuum defoaming, constant temperature control, mixing and high-shear homogenization into one unit. Equipped with a full PLC touch screen intelligent control system, the machine supports fully automatic operation, effectively solving common production defects of traditional emulsifying equipment such as air bubbles, coarse texture, inconsistent batch quality and complicated manual operation. It is widely applied in standardized mass production for cosmetics, pharmaceuticals, food and fine chemical industries.
Adopting a mature double-column hydraulic lifting structure, the equipment features stable operation, strong load-bearing capacity and low noise. The upper machine head can be automatically lifted and lowered without manual disassembly, greatly simplifying tank cleaning, parts maintenance, material replacement and daily upkeep. It is highly suitable for alternating production of multiple formulas and product types, effectively improving workshop flexibility and overall production efficiency.
As the core configuration of the machine, the integrated PLC touch screen control system realizes precise full-process management, replacing traditional complicated button operation with intuitive human-machine interaction. Operators can accurately set, adjust and store all production parameters, including stirring speed, homogenizing speed, vacuum negative pressure value, heating/cooling temperature, emulsifying time and lifting stroke. It supports one-click formula recall and automatic parameter storage, eliminating manual operation errors and ensuring consistent fineness, stability and uniformity of every batch of finished products. In addition, the system is equipped with multiple intelligent alarm and automatic protection functions for overload, over-temperature and abnormal negative pressure, real-time monitoring the operating status to avoid equipment failure and potential safety risks, and reduce production loss and maintenance costs.
In terms of core processing performance, the machine is equipped with an independent dual frequency conversion system, which separately controls low-speed wall-scraping stirring and high-speed circulating homogenization. The low-speed anchor wall-scraping mixer performs dead-angle-free stirring along the tank wall to prevent material adhesion, coking and uneven mixing. The bottom high-shear homogenizer rapidly breaks down oil-water phase materials to achieve ultra-fine emulsification and fusion. Working under a continuous negative vacuum environment, the equipment completely removes air from materials, producing bubble-free, smooth and glossy paste products with improved texture and prolonged shelf life.
The tank body is made of high-quality SUS304 stainless steel with mirror polishing on all material contact surfaces, no sanitary dead corners, fully compliant with GMP clean production standards, and adaptable to high-temperature cleaning and frequent formula switching. The jacketed heating and cooling circulating structure supports precise heating, constant temperature holding and rapid cooling with high temperature control accuracy, meeting the technical production requirements of skincare creams, ointments, high-grade lotions, liquid foundations and various emulsified materials.
Featuring high automation, simple operation, stable performance and convenient maintenance, the equipment can be operated easily without professional technicians, effectively saving labor costs and improving production standardization. It is an ideal upgraded automatic production machine for small and medium-sized factories to achieve high-quality, standardized and large-scale production.
