2000L Hydraulic Lifting Vacuum Homogenizing Emulsifier With External Circulation Pump & Oil-Water Pot
Designed for large-scale industrial production, the 2000L hydraulic lifting vacuum homogenizing emulsifier is a high-efficiency integrated mixing and emulsifying system specially developed for high-volume manufacturers in cosmetics, pharmaceuticals, food and daily chemical industries. Different from small and medium-sized emulsifying equipment, this 2000L industrial-grade emulsifier focuses on stable mass production, uniform fine emulsification and convenient batch replacement, solving various pain points of traditional large-tank mixing equipment such as dead mixing zones, uneven fineness, long production cycle and difficult cleaning.
Equipped with independent oil-phase and water-phase pots, the machine realizes separate pretreatment of oil-based and water-based raw materials. Grease, waxes, emulsifiers and water-soluble materials are fully melted, heated and dissolved in auxiliary pots in advance, then automatically transported to the main tank for centralized emulsification. This independent pretreatment system greatly improves production stability and batch consistency, which is essential for standardized large-batch production.
The biggest highlight of this industrial emulsifier is the external circulation high-shear emulsifying pump design. Traditional single bottom homogenizer cannot form effective circulation in 2000L large tank, resulting in poor material uniformity. With the external circulation system, materials are continuously pumped out from the tank bottom, processed by high-speed shear, dispersion, crushing and emulsification, and then circulated back to the main tank. The full-range circulating shear completely eliminates dead corners, makes the material particle size finer and more uniform, significantly improves product stability, and shortens the emulsification cycle efficiently.
Adopting a hydraulic lifting structure, the upper stirring and homogenizing assembly can be lifted integrally. Compared with fixed tank structure, it provides full access to the inside of the tank, making manual feeding, internal inspection, residue cleaning and formula replacement much easier. It effectively avoids cross-contamination between different batches and meets strict GMP production hygiene standards.
All material contact parts are made of SUS316L stainless steel with mirror polishing, no dead corners, easy to clean and corrosion-resistant. Equipped with PTFE wall-scraping agitator, it continuously scrapes off materials attached to the tank wall to ensure even mixing even for high-viscosity creams and pastes. The full vacuum system can reach stable negative pressure to completely remove bubbles, making the finished product delicate, smooth and bubble-free.
Supported by intelligent PLC touch screen control, the whole production process including heating, cooling, stirring, homogenizing, vacuum defoaming and circulating emulsification can be automatically controlled. The parameters are adjustable and repeatable, realizing standardized and intelligent factory production.
This 2000L large-volume emulsifier is widely applicable to produce cosmetic cream, lotion, body butter, pharmaceutical ointment, food sauce, mayonnaise and various high-viscosity emulsion products. It supports long-term continuous industrial operation and can be matched with CIP cleaning system, vacuum feeding system and discharge pump to form a fully automatic production line, which is the ideal core equipment for large factories to upgrade mass production capacity.
