2000L Single Layer Homogenizer Mixing Tank: The Best Choice for Room-Temperature Material Blending in Mass Production
In the mass production processes of daily chemical, cosmetics, food, chemical and other industries, a large-scale equipment that is suitable for room-temperature materials and integrates stirring and homogenizing functions is the core support for improving production efficiency and ensuring product quality. Today, we recommend the 2000L single layer homogenizer mixing tank, which is specially designed for the blending of room-temperature low and medium viscosity liquid materials. With its stable performance, convenient operation and wide applicability, it has become the preferred equipment for mass production in many factories, especially suitable for raw material mixing, dispersion and homogenization operations that do not require heating processes.
I. Core Structure Analysis: Simple Design, Balancing Practicality and Durability
This 2000L single layer homogenizer mixing tank adopts an integrated simple structural design, abandoning complex and redundant components, focusing on core functions, while balancing the durability and operational convenience of the equipment. The whole machine has a clear structure and reasonable layout, suitable for standardized production scenarios in factories.
1. Core Tank Body: The whole machine is integrally formed with food-grade SUS304 stainless steel, with no dead corners at the tank welds. The inner wall is mirror-polished with a roughness of Ra≤0.8μm, which not only meets the hygienic production standards of the food and cosmetics industries, but also effectively prevents material residue and bacterial growth. It can be cleaned only with clean water, greatly reducing later maintenance costs. For customers with special hygiene requirements, it can also be upgraded to SUS316L stainless steel material, suitable for the strict requirements of pharmaceutical, high-end food and other industries.
2. Dual System of Stirring and Homogenizing: It adopts a dual-power structure of "top anchor-type low-speed stirring + bottom high-shear homogenizing". The two systems run independently without interfering with each other, and parameters can be flexibly adjusted according to material characteristics. The top anchor-type stirring speed is adjustable from 20 to 60 RPM by frequency conversion, and the stirring paddle fits the inner wall of the tank, which can effectively prevent material from sticking to the wall, realize uniform mixing of materials as a whole, and avoid local precipitation. The bottom high-shear homogenizer head has an adjustable speed of 0 to 3000 RPM by frequency conversion, which can quickly break and disperse particles in raw materials, achieve emulsification and homogenization effects, make the finished product fine without agglomeration, and is suitable for the blending of medium and low viscosity liquid products such as shampoo, body wash and disinfectant.
3. Auxiliary Supporting Structure: The whole machine is equipped with a stainless steel load-bearing frame with strong stability, which can effectively disperse the vibration during equipment operation and ensure production safety. It is equipped with an anti-slip operation platform, guardrails and climbing stairs, which facilitate operators to carry out operations such as feeding from the tank top and maintenance, improving operational convenience. The bottom is equipped with a manual discharge ball valve, which ensures smooth discharge without residue. It can be upgraded to a pneumatic automatic discharge valve according to production needs to realize automatic discharge and further improve production efficiency. In addition, the equipment is also equipped with an independent PLC touch screen control cabinet, all operating parameters can be set visually, with one-key start and stop, and even new operators can quickly get started.
II. Core Advantages: Accurately Adapt to Room-Temperature Mass Production, High Cost Performance
Compared with the jacketed heating type mixing tank, this 2000L single layer homogenizer mixing tank focuses on the room-temperature material blending scenario, optimizes the structure and performance in a targeted manner, and has many irreplaceable advantages, making it the preferred choice for pursuing high-cost performance mass production solutions.
1. Accurate Scenario Adaptation: Without a jacketed heating/cooling structure, it is specially designed for room-temperature low and medium viscosity liquid materials, avoiding the redundancy of heating functions, reducing equipment procurement costs and energy consumption. It is suitable for the production of products that do not require heating processes, such as shampoo, body wash, hand sanitizer, disinfectant, toner, plant extract, low-viscosity syrup, etc., and accurately matches the mass blending needs of small and medium-sized factories and large enterprises.
2. Stable and Efficient Operation: The dual frequency conversion independent speed regulation design allows flexible adjustment of stirring and homogenizing speeds according to material viscosity and blending requirements, adapting to the mixing processes of different raw materials, and ensuring consistent product quality in each batch. The equipment has low noise and small vibration during operation, and can work continuously for 24 hours, meeting the efficiency requirements of factory mass production and effectively increasing production capacity.
3. Convenient Operation and Easy Maintenance: The PLC touch screen intelligent control has a simple and intuitive operation interface, which can set parameters such as stirring time and homogenizing speed without the need for professional technicians. The tank structure is simple, without complex sealing components, convenient for daily maintenance and repair, reducing equipment downtime. All parts in contact with materials are detachable for cleaning, avoiding cross-contamination and complying with industry hygienic production specifications.
4. Customizable Upgrades: It supports multiple optional functions, and can be equipped with weighing batching system, vacuum defoaming device, CIP automatic cleaning ball, feeding transfer pump, explosion-proof motor, etc. according to customers' production needs, adapting to the special production requirements of different industries. At the same time, the tank volume and material thickness can be customized to realize personalized mass production solutions, making the equipment more suitable for actual production scenarios.
III. Multi-Industry Applications: One Machine for Multiple Uses, Covering a Wide Range of Production Scenarios
With its excellent stirring and homogenizing performance and flexible adaptability, this 2000L single layer homogenizer mixing tank is widely used in many industries such as daily chemical, cosmetics, food, chemical industry, etc., and has become the core equipment for mass production of multi-category products. The specific application scenarios are as follows:
1. Daily Chemical and Hair Care Industry: Suitable for the raw material mixing and homogenizing blending of hair care products such as shampoo, body wash, hand sanitizer, laundry detergent, dishwashing liquid and conditioner. It can quickly disperse raw materials such as surfactants, making the product texture uniform and rich in foam.
2. Cosmetics Industry: Suitable for the blending of cosmetics such as toner, facial toner, water-based essence, and low-viscosity lotion. Through bottom high-shear homogenization, particles in raw materials are eliminated, making the finished product fine and smooth, improving product texture.
3. Food Industry: Can be used for the mixing and stirring of low-viscosity syrup, fruit juice, beverages, and thin sauces. The stainless steel material meets food hygiene standards, ensuring product safety.
4. Chemical Industry: Suitable for the mixing and dispersion of medium and low viscosity chemical liquids such as disinfectant, cleaning agent, water-based paint, and industrial additives. The optional explosion-proof motor can adapt to the special safety requirements of chemical workshops.
IV. Procurement Guarantee: Direct Supply from Source Factory, Worry-Free After-Sales Service
As a source factory with 25 years of experience in light industry machinery production, we always adhere to the principle of quality first and customer foremost, providing customers with comprehensive procurement guarantees and perfect after-sales service.
1. Quality Guarantee: All equipment undergoes strict commissioning and testing before leaving the factory to ensure that each set of equipment meets the production standards and can be put into use immediately after delivery. We have a complete quality control system, from the selection of raw materials to the production and processing of finished products, every link is strictly checked to ensure the stability and durability of the equipment.
2. Factory Direct Supply: Eliminating intermediate links, we provide customers with factory-direct prices, reducing procurement costs. At the same time, we can communicate directly with customers, understand their actual production needs in detail, and provide targeted solutions and customization services.
3. Perfect After-Sales Service: We provide a 1-year whole machine warranty (excluding wearing parts such as homogenizer sealing rings), and lifetime paid technical support and spare parts supply. If there is any quality problem within the warranty period, we will send replacement parts for free by express. We also provide English operation manuals and operation videos, and can arrange overseas engineers to provide on-site installation guidance and technical training if needed (the customer bears the round-trip airfare and accommodation).
4. Fast Delivery and Standard Packaging: The standard 2000L single layer homogenizer mixing tank has a delivery time of 18-22 working days. For customized equipment, we will confirm the adjusted delivery time with customers in advance. The equipment is wrapped with waterproof stretch film and fixed in a fumigated solid wooden case, with motors and control cabinets packed in separate wooden boxes to prevent collision and moisture damage during long-distance sea or land transportation, ensuring that the equipment is delivered to customers in good condition.
If you are looking for a high-performance, cost-effective room-temperature material blending equipment for mass production, our 2000L single layer homogenizer mixing tank will be your ideal choice. Welcome to contact us for detailed product information, customized solutions and factory visit arrangements. We are committed to providing you with high-quality equipment and professional services to help your production business develop better.
