The 1000L Double Hydraulic Cylinder Lifting Double Agitation Vacuum Emulsifier is a high-efficiency, sanitary and industrial-grade emulsification mixing system specially designed for medium and large batch production of high-viscosity creams, lotions, pastes and emulsified products. Integrating vacuum defoaming, dual-direction mixing, wall-scraping stirring and high-shear homogenizing functions in one unit, this machine delivers uniform texture, ultra-fine fineness and stable emulsification quality for cosmetic, food, pharmaceutical and daily chemical industries.
Different from ordinary single-lift emulsifiers, this model adopts double hydraulic cylinder synchronous lifting structure and internal and external counter-rotating double agitation system, solving common problems such as uneven mixing, material residue, bubble generation and difficult tank cleaning in traditional emulsification equipment. It is an ideal core production machine for modern GMP standard workshops.
Core Structural Features
1. Double Hydraulic Cylinder Lifting System
Equipped with dual synchronous hydraulic cylinders, the whole mixing and homogenizing assembly can be lifted stably and balanced without shaking or deviation. The fully open tank structure provides complete visual and manual access to the tank interior, making feeding, equipment inspection, parts replacement and thorough cleaning much easier. It effectively reduces cross-contamination during frequent formula switching and batch replacement.
2. Double Agitation + Full Wall-Scraping Mixing System
The machine adopts an inner and outer counter-rotating dual agitation design. The outer anchor-type stirring frame with imported PTFE scrapers continuously cleans all viscous materials attached to the tank wall and bottom, completely eliminating stirring dead zones. The inner reverse paddle forms three-dimensional material convection, greatly improving mixing uniformity. Combined with cyclic stirring and folding motion, all materials achieve consistent mixing effect without precipitation or layering.
3. Bottom High-Shear Homogenizer
Built-in high-speed bottom homogenizing rotor and stator produce strong shearing, impacting, dispersing and emulsifying effects. The equipment can rapidly break material particles, fully mix oil phase and water phase, and achieve ultra-fine and stable emulsification. The final products feature fine texture, high gloss and long shelf life without delamination.
4. High Vacuum Sealed Production
The machine works under a stable vacuum degree of -0.092MPa ~ -0.098MPa. Vacuum processing removes all air bubbles inside the material, prevents oxidation and bacterial growth, improves product smoothness and appearance, and ensures sterile and high-quality finished paste products.
5. Sanitary Stainless Steel Material & Precise Temperature Control
All material contact parts adopt SUS316L sanitary stainless steel with mirror polishing, which meets GMP, food-grade and cosmetic-grade hygiene standards. The jacket heating and cooling system supports circulating hot water, thermal oil or cold water temperature control, realizing accurate and stable temperature adjustment for different formula requirements.
Product Advantages
Stable and safe lifting: Double hydraulic cylinders ensure balanced stress, stable lifting and longer service life compared with single-cylinder machines.
No mixing dead angle: Double agitation + full wall scraping ensures even mixing of high-viscosity paste materials.
Excellent emulsification effect: High-shear homogenizing system makes products finer, more uniform and more stable.
Low contamination & easy maintenance: Fully open structure supports thorough cleaning and fast formula replacement.
Intelligent operation: PLC touch screen control, frequency speed regulation, automatic vacuum system and multiple safety interlock protections.
Wide compatibility: Suitable for diversified formulas and multi-viscosity materials, supporting mass industrial production.
Application Scope
This 1000L vacuum emulsifier is widely used for mass production of various emulsified and paste products:
We support personalized configuration according to customer production needs, including explosion-proof electric control system, CIP automatic cleaning system, tank tilting discharge device, independent oil-water phase tanks, customized voltage and frequency, platform staircase and other auxiliary equipment to meet different factory production standards.
