500L homogenized mixing machine with strong high shear homogenizer for cheese mayonnaise production

Machine components details

Pictures for reference

Lid accessories

Flip open cover with horizontal motor

With CIP spray ball and material inlet,which are pneumatic controlled by the PLC touch screen automatically.

Mixing system

Frame-wall fixed mxier with side Teflon scraper

Speed:0-63RPM ,speed is adjustable, ABB Switzerland brand ,frequency convertor.
Material:SUS.316
Effect: The mixer of the machine achieves rapid dispersion and homogenization through directional shear force and circulating
flow, forming a stable and delicate emulsion, and at the same time, the structure is simple and the energy consumption is low,
which is suitable for the continuous emulsification of high viscosity materials.

Homogenizing system

High shear homogenizer

Speed:0-3000RPM,speed is adjustble.ABB Switzerland brand ,frequency convertor.
Material:SUS.316

Component:It is made of stator and rotor.Rotor and stator adopts wire cutting finish machining, polishing treatment before assembly. Axis adopt dynamic balance process.homogenizer Adopting Germany Bergman mechanical seal, NSK bearing made in Japan.

Bottom discharge 

The bottom discharge hole with manual valve control.

4 ways of discharging:

1.Gravity discharge:It is suitable for the low viscous product.Let it be discharged by gravity

2.Pressure discharge:Add air,give it pressure to discharge the product.

3.Pump discharge:Use pump(like lobe pump) to discharge the product.

4.Tilting discharge:Use the tilting function to tilt the pot down,to discharge the product.

PLC Control+HMI touch screen

Functions :

1. Auto control of stirring, homogenizing, vacuuming, heating & feeding

2. Real-time monitoring of temp, pressure, speed & time

3. Fault auto-alarm & safety interlock

Advantages:

1. Stable product quality, consistent hair cream/lotion texture

2. Easy one-key operation, low labor cost

3. Precise parameter control, less material waste

4.Safe interlock prevents equipment malfunction

Load cell

Material:SUS.304

Functions:

1.Accurate raw material batching & feeding weight control

2.Real-time weight data display and recording

3.Automatic feeding stop upon set weight

Advantages:

1.Precise formula ratio, stable cosmetic quality

2.Reduce material waste

3.Complete production traceability

4.Easy operation & data export